Spray coating technology is undergoing a rapid transformation, reshaping the landscape of modern manufacturing. From cosmetic packaging to automotive parts, industries are turning to advanced coating methods to achieve superior aesthetics, durability and sustainability. Tapematic, a leader in industrial machinery since 1973, is at the forefront of this evolution, integrating spray coating into high-performance vacuum and sputtering systems designed for precision and efficiency.
In this article, we explore how spray coating is revolutionizing industrial applications and why Tapematic’s approach sets new standards in quality and innovation.

What is spray coating and why it matters in manufacturing

Spray coating is a surface treatment process that involves applying a fine layer of liquid or powder material onto a substrate using a pressurized spray system. This technology offers several advantages across industrial applications:

- Uniform coverage even on complex geometries
- Enhanced surface protection and durability
- Aesthetic finishes with customizable colors and textures
- Improved adhesion for subsequent layers like metallization or lacquering

Industries such as cosmetics, pharmaceuticals and automotive rely on spray coating to meet both functional and branding requirements. In high-demand sectors, even minor improvements in coating quality can translate into significant competitive advantages.

Tapematic’s evolution toward advanced coating solutions

Founded in 1973, Tapematic began its journey in the Audio / Video industry. Over the decades, the company expanded into optical media, digital printing and ultimately into cutting-edge three-dimensional coating technologies. Today, Tapematic designs, develops and markets state-of-the-art industrial machinery that integrates spray coating, vacuum technology and physical vapor deposition (PVD).
This technological evolution allows Tapematic to deliver complete, automated solutions capable of handling:

- High-volume production of consumer goods
- Precision coating on complex surfaces
- Reduced environmental impact through closed-loop vacuum systems
- Scalable and modular machine configurations for diverse industrial needs

Vacuum spray coating: the next level of efficiency and sustainability

What truly sets Tapematic apart is its integration of spray coating into vacuum environments. Vacuum spray coating minimizes overspray, enhances coating uniformity and drastically reduces emissions and waste.
This approach is particularly relevant in the context of:

- Regulatory pressure to lower VOCs (volatile organic compounds)
- Rising energy costs and demand for resource efficiency
- Increasing demand for eco-friendly surface treatments

By combining spray coating with vacuum chambers and PVD technologies, Tapematic machines achieve unparalleled control over film thickness, surface bonding and visual appearance, while maintaining an eco-conscious production process.

Key industrial sectors benefiting from spray coating

Spray coating is no longer confined to protective layers. It plays a pivotal role in enhancing product functionality and consumer appeal. Here are the main sectors benefiting from Tapematic’s advanced coating technologies:
Cosmetic packaging
The cosmetics industry demands high-gloss, scratch-resistant and color-consistent finishes. Spray coating enables perfect surface aesthetics while preparing the component for metallization, giving packaging its luxurious metallic appearance.
Beverage packaging
Beverage manufacturers use spray coatings to ensure durability, brand identity and protection against environmental factors. Tapematic’s systems allow for high-speed coating with consistent results.
Pharmaceutical components
In pharmaceuticals, surface integrity is crucial. Spray coating adds a layer of protection while complying with industry-specific standards for cleanliness and safety.
Automotive parts
Automotive components coated with spray technology benefit from improved wear resistance, thermal stability and visual appeal. Tapematic’s magnetron sputtering and spray coating combination ensures durability under demanding conditions.

The power of integration: spray coating meets PVD

One of the most innovative aspects of Tapematic’s offering is the integration of spray coating with PVD and sputtering processes. This synergy enables multi-layer coatings that combine:

- Aesthetic outer layers (colored or textured spray coat)
- Functional intermediate layers (adhesion promoters, primers)
- Reflective or conductive layers via PVD (aluminum, chrome, titanium)

Machines like Tapematic’s PST Line exemplify this integration. They automate the full coating cycle—from lacquering to metallization to protective topcoats—inside a fully enclosed, energy-efficient system.
This results in:

- Lower production times
- Consistent quality across batches
- Reduced contamination risks
- Maximum return on investment for manufacturers

Why spray coating is becoming a strategic asset for manufacturers

Spray coating is no longer just a surface treatment—it’s a strategic asset in modern manufacturing. Tapematic’s unique ability to merge spray, vacuum and sputtering technologies provides industries with a reliable and scalable way to meet the aesthetic, functional and environmental demands of tomorrow.
Whether you're producing cosmetics, pharmaceuticals, automotive parts or consumer goods, the future of spray coating is here—and it’s being built by Tapematic.