YOUR OWN BT COATING II

A New Automated Approach to UV Varnishing

The Tapematic BT Coating II is an extremely compact and versatile system for UV coating applications with the highest quality requirements. It is suitable for coating parts up to 102 mm diameter and 130 mm height, where a specified layer thickness must be precisely held within very tight tolerances. It is designed to be extremely efficient in order to achieve the highest yield requested in today’s markets such as cosmetic packaging, food and beverage packaging, automotive and pharmaceutical.
FEATURES

Go Where No others Has Gone Before

The Tapematic BT Coating II sets new standard for UV coating application. With its, increased capacity, lower varnish consumption, faster changeovers and a process free of operator variables, brings to a next level the efficiency in today’s industries.
Technical Specs
Object dimension
Ø 102 x 130 h mm (Custom dimension upon request)
Cycle time
Up to 7800 pcs/hr
Yield
95%
Up-time
85%
Loading
3 manual loading station 
Transport
Modular chain conveyor system
Reject
Reject identification (optional)
Quality Check
3D vision system (optional)
Offloading
3 manual offloading station 
Clean room environment
Built in class 100 Hepa filter
Surface cleaning
Air deioniser and dust removal station
Brush cleaning
Multiple controlled brush stations
Plasma treatment
Multiple robotized torches (optional)
Flame treatment
Multiple controlled burners
Lacquer
High solid UV curable lacquers
Spray
High-performance spray coating system
Flash off
Controlled quartz infrared oven
Curing
Water cooled 3D UV lamps
Power
400V 3 phase 50/60 Hz 30 kW (Depending on configuration)
Air
6 bar 300 N l/min
Water
3 bar 40 lt./min, 16-18°C, deionized, <10 μS

Exhaust
3000 m3/hr (Depending on configuration)
European patent granted
EP2500448B1, EP3015176B1, EP2692450B1
United States patent granted
US9487857
TRAY CONCEPT

Superlative performance of an innovative system

Up to 7800 pieces can be processed per hour. Trays travel along a conveyor between the different modules. Up to 13 parts are arranged on a single tray. New formats are quick and easy to set-up, and different configurations can be stored in the system for instant recall and fast changeover, enabling production short runs for greater flexibility.
HIGH QUALITY

Automated process for less reject

The finely tuned interaction between the system technology, the coating system and the workpiece geometry is a decisive factor when it comes to achieving efficient production processes. It is always important to reduce the reject rate as much as possible. For this reason Tapematic BT Coating II can be equipped with a 3D HD camera-based optical inspection. This allows to inspect and grade every part instantaneously. It can check for consistency in the coating and spot even microscopic manufacturing flaws in shape, coating or imperfections. All without any operator presence or intervention.
Would you like further information about the BT Coating II? Contact us now to see the BT Coating II!
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BT Coating II Slide show pst line II
YOUR OWN BT COATING II
FEATURES
TRAY CONCEPT
HIGH QUALITY