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With Tapematic’s new line IDM II, packaging manufactures can create unique pieces with an easy-to-manage, in-line process.
Ipcm Magazine – March 2021
YOUR OWN IDM II
The World’s First In-line Hot Stamping Decoration Module
The Tapematic IDM II is a fully automated in-line solution for the process of decorating substrates. Its design allows complex decoration in one continuous process, by linking and synchronizing multiple hot-stamping stations. It is thereby capable of endless color and shape combinations, and a serialization/variable data feature that allows any single item to be uniquely distinguishable.
FEATURES
Go Where No Others Have Gone Before
High precision mechanicals, state-of-the-art servo drive technology, and the latest software control development allow the IDM II to accept different sizes and shapes of objects, with multiple dimensional qualities, without any mechanical adjustment or intervention. Tapematic IDM II has been designed to be integrated into a modular line, such as the Tapematic PST Line II, combining metallization, decoration, and coating in a fully automated in-line solution.
CAPABILITY
Maximize Integration in Any Process
At the base of the IDM II concept is the use of a standard Tapematic mandrel commonly found on any Tapematic Line, allowing for easy integration in any further processing required, both before and after any manufacturing.
Technical Specs
Substrate maximum height
137 mm
Substrate minimum diameter
10 mm
Substrate maximum diameter
90 mm
Substrate maximum cone angle
2°
Cycle time
Up to 4000 pcs/hr
Yield
95%
Up-time
85%
Loading / Off loaging
6 individual manual station
Transport
Modular chain conveyor system
Tray
13 configurable positions Tapematic standard tray system
Quality Check
3D vision system
Clean room environment
Built in class 100 Hepa filter
Surface cleaning
Air deioniser and dust removal station
Brush cleaning
Multiple controlled brush stations
Flame treatment
Multiple controlled burners
Lacquer
High solid UV curable lacquer / paint
Spray
High performance spray coating system
Flash off
Controlled quartz infrared oven
Curing
Water cooled 3D UV lamps
Printing mode
360° rolling print (side), direct print (top)
Maximum print height (side)
117 mm
Inner foil diameter
25,4 mm
Maximum foil diameter
160 mm
Maximum print diameter (top)
90 mm
Foil handling
Electronic tension control. End foil, ripped foil sensor
Dies
Silicone flat dies
Serialization
3D Serialization and decoration feature
Power
400V 3Phase 50/6 0Hz 30 k VA
Air
6 Bar 200 N l/min
Water
3 bar 40 lt./min, 16-18°C, deionized, <10 μS
Exhaust
4000 m³/hr
European patent granted
EP3015176B1, EP2692450B1, EP3441148B1
European patent granted
EP3599030B1, EP3603818B1
United States patent granted
US9487857, US10889885
Modular Design
From Decoration On-Demand to Performance-Based
Whether by way of varnishing, pre-treatment or decoration, the object being decorated is never touched or manipulated by hand, resulting in a smooth production process and further increasing the line's overall performance. Thanks to a unique and innovative layout, the IDM Module performs best when connected to our BT Coating II varnishing module. It can perform the said decoration process either before or after the UV varnish layer station; and at the touch of a button!
TRAY CONCEPT
Excellent Performance of an Innovative System
Trays travel along a conveyor between the different modules. Up to 13 parts are arranged on a single tray. New formats are quick and easy to set-up. Different configurations can be stored in the system for instant recall and fast changeover, enabling short production runs for greater flexibility.
Why Own an IDM II?
01
Performance
Its unparalleled capacity can automatically process up to 4000 pieces per hour, including cleaning and preparation, hot stamping decoration, serialization and UV coating.
02
In-Line Process
At the base of IDM II are synchronized hot-stamping process stations, capable of endless color and shape combinations, and a serialization/variable data feature that allows any single item to be unique.
03
Fully Automatic
Dramatic economic savings in staff and material costs, faster changeovers and a process free of operator variables are the advantages of a fully automated system.
04
Anti-Counterfeiting
An innovative feature emphasizing the superior capabilities of the IDM II is a serialization/variable data that allows any single item to be unique and distinguishable.
05
Less Reject
Automatic controlled processes ensure consistent results with fewer errors and fewer rejects, ensuring the highest quality in the workflow.
06
Eco Friendly
Customers who have already installed a Tapematic model are now being recognised environmentally with Awards from around the world.
07
Quality Control
Quality control is fully automated and performed on every single item in order to guarantee total process control.
08
Modular Design
IDM II includes several modules integrated and dependent on the customer’s requirements and workflow.
09
Easy to Operate
New formats are quick and easy to set-up. Different configurations can be stored in the system for instant recall and fast changeover, enabling short production runs for greater flexibility.
010
Quality Built
IDM II is made in Italy by a manufacturer with an unmatched reputation for precision and quality.
IDM II
Slide show pst line II
YOUR OWN IDM II
FEATURES
CAPABILITY
Modular Design
TRAY CONCEPT
Why Own an IDM II?