Bringing new products to the shelf faster is a strategic priority for brands in cosmetic packaging, beverage, automotive and pharmaceutical markets. Shorter time-to-market means the ability to respond rapidly to trends, launch limited editions and support marketing campaigns without compromising quality. To achieve this, manufacturers need reliable, repeatable and highly automated processes for coating and 3D metallization.
This is where Tapematic technologies, and in particular PST Line II combined with the S8+4 in-line metallization module, deliver a clear competitive advantage. By integrating advanced UV coating, sputtering metallization and intelligent handling into one continuous workflow, they transform packaging decoration into a fast, predictable and scalable industrial process.

PST Line II as the foundation for faster time-to-market

The starting point for reducing time-to-market is a stable, highly automated platform. Tapematic PST Line II is designed as a modular in-line system that manages all key stages of packaging decoration in a single, synchronised flow. Components move through cleaning and pre-treatment, UV coating, curing and in-line metallization without unnecessary stops or manual transfers.
This continuous flow eliminates many traditional bottlenecks. Instead of scheduling separate machines, operators work with one integrated line that handles both decorative and functional treatments. As a result, changeovers are quicker, production planning is simpler and the path from design approval to full-scale production is significantly shorter.

Automation that minimizes manual intervention

Manual handling and manual adjustments slow down processes and introduce variability. PST Line II uses advanced automation to limit manual intervention at every step. Parts are transported via standardised tray handling systems, while recipes define parameters for UV coating and sputtering metallization in a repeatable way.
Once a recipe is validated, operators can recall it and reproduce the same result for future batches with minimal setup time. This is critical for reducing time-to-market on recurring launches, seasonal editions or product line extensions. Instead of rebuilding the process from scratch, teams can rely on proven combinations of coatings, metallization layers and curing conditions.

UV coating systems for fast and repeatable surface preparation

High-quality UV coating systems play a central role in speeding up packaging decoration. By using UV-curable formulations and optimised curing sections, Tapematic enables rapid processing with immediate handling of coated parts. This shortens drying times compared to conventional technologies and reduces the space required for storage between process steps.
At the same time, UV coating creates a controlled and uniform surface, which is ideal for subsequent sputtering metallization. Fewer surface defects and more consistent adhesion mean fewer rejected parts and less rework, directly supporting shorter lead times and more predictable deliveries.

S8+4 dual sputtering for flexible and high-speed metallization

For 3D metallization, the S8+4 in-line dual sputtering module is a key enabler of fast, industrial-scale production. Equipped with two dual-independent cathodes, S8+4 can deposit distinct metal layers in a single continuous cycle. This reduces the number of passes and set-ups needed to achieve complex decorative and functional finishes.
Whether the application involves high-gloss metallic effects for premium cosmetics, conductive layers for automotive components or mechanically robust coatings for pharmaceutical closures, S8+4 delivers the required performance at very high throughput. Fewer process steps and optimised cycle times mean shorter time-to-market without sacrificing quality or design freedom.

Modular design that adapts to changing market needs

Markets evolve quickly, and decoration technologies must follow. The modular design of PST Line II allows manufacturers to configure the line according to their current portfolio and expand it as new requirements emerge. Modules for UV coating, in-line metallization, inspection or additional handling can be added or rearranged without redesigning the entire plant.
This flexibility is crucial for brands that frequently update collections, packaging shapes or finishing concepts. Instead of investing in separate machines for each new project, they can leverage the same Tapematic platform and adjust the configuration. The result is a more agile production environment with lower engineering effort for every new launch.

Standard tray handling systems as a stability accelerator

Consistent tray handling systems are another factor that helps reduce time-to-market. Across the Tapematic PST Line range, components are positioned on standard trays that travel through all process stages. This approach simplifies tooling, accelerates setup and reduces the risk of damage or misalignment during coating and 3D metallization.
Because the same tray concept is used from pre-treatment to S8+4, process engineers can optimise one stable handling platform. When new parts or designs are introduced, adjustments are limited to dedicated fixtures rather than completely new transport systems. This speeds up industrialisation and shortens the period between prototype approval and serial production.

Sustainable automation supporting faster decisions

Modern brands expect not only speed, but also responsible production. Tapematic technologies support sustainable manufacturing through UV coating systems that help reduce waste and emissions, and through resource-efficient design in both PST Line II and S8+4. Lower scrap rates and optimised energy use contribute to more predictable operating costs and simpler approval processes at corporate level.
When a decoration line is both efficient and sustainable, decision-makers can move more quickly from concept to rollout, knowing that the chosen technology aligns with long-term environmental strategies as well as short-term commercial goals.

From prototype to full-scale production on a single platform

One of the most effective ways to compress time-to-market is to use the same platform from early trials to full-scale production. With PST Line II and S8+4, manufacturers can develop and validate finishes under real industrial conditions. Once parameters are optimised, scaling up simply means increasing throughput on the same line, rather than transferring recipes to different equipment.
This eliminates a traditional source of delay: the gap between laboratory or pilot processes and actual factory lines. By unifying development and production on Tapematic technology, companies reduce technical risk and accelerate the transition from design approval to commercial launch.

A fast, integrated route to decorated and metallized packaging

Reducing time-to-market in packaging decoration requires more than just faster machines. It demands an integrated strategy that combines advanced automation, robust UV coating systems, high-performance in-line metallization and stable tray handling systems within a single, coherent line.
With PST Line II and S8+4, Tapematic offers exactly this combination. Manufacturers gain a modular, scalable and sustainable platform that turns creative concepts into finished, decorated components quickly and consistently. By shortening every stage of the journey – from process design and validation to daily production – these systems give brands a powerful tool to stay ahead in competitive markets while maintaining the highest standards of quality and reliability.