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Modular systems powering growth and new markets at Tapematic
Discover how Tapematic’s modular UV coating and sputtering systems are opening new markets with high efficiency, flexibility and sustainability.
In the ever-evolving landscape of industrial surface finishing, the ability to offer flexible, efficient, and sustainable solutions is essential. Tapematic, an established leader in high-quality coating and metallization technology, continues to expand its reach through modular systems that combine precision engineering with energy efficiency and low environmental impact. Building on the proven success of the PST Line II and the growing adoption of the PST Line C, Tapematic’s modular approach is unlocking new opportunities in the cosmetic packaging sector and beyond.
At the core of Tapematic’s offering is the PST Line II, a modular inline system designed for UV coating and vacuum metallization of three-dimensional plastic components. Built for high throughput and surface precision, the PST Line II supports full integration of cleaning and pretreatment, primer application, UV basecoat, vacuum metallization, and UV topcoat curing.
This platform has become a benchmark in cosmetic packaging, offering:
- Inline automation with minimal manual handling
- High-speed processing of complex shapes
- Scalable configuration to meet changing production needs
- Exceptional surface quality and coating durability
The PST Line II allows manufacturers to achieve consistent, high-gloss finishes with lower operational costs and improved sustainability.
Following the success of the PST Line II, Tapematic developed the PST Line C—an inline system designed to provide the same high-end coating and metallization capabilities in a compact, non-modular format.
Ideal for cosmetic packaging manufacturers looking to internalize decoration processes, the PST Line C delivers:
- Up to 14,000 pieces/hour for UV coating
- Up to 7,000 pieces/hour for metallization
- Significant space savings (less than 50 m² required)
- Reduced energy usage (20 kW vs. traditional 100 kW systems)
- Minimal lacquer waste thanks to reduced overspray
Despite its smaller footprint, the PST Line C maintains the same level of finish quality and process efficiency, making it an attractive entry-level or expansion solution for both established brands and emerging markets.
Beyond the PST Line II and PST Line C, Tapematic is also seeing increasing interest in modular systems composed solely of UV coating units. These lines, configurable to include loading/unloading, pretreatment, primer application, and topcoat curing, are gaining traction among manufacturers seeking flexibility, efficiency, and low energy consumption.
Benefits of Tapematic’s modular coating systems include:
- Tailored configuration based on specific product needs
- Lower lacquer consumption due to efficient spray technology
- Elevated surface quality suitable for premium packaging
- Reduced VOC emissions and overspray
- Compact layout with high productivity per square meter
These systems enable manufacturers to scale production without overspending on infrastructure, while achieving a low cost-per-piece and reduced environmental footprint.
Sustainability is increasingly critical in the cosmetic industry, where both brands and suppliers are under pressure to reduce emissions, cut energy use, and eliminate waste. Tapematic’s modular systems address these goals through:
- Low energy consumption during UV curing
- Reduced overspray and lacquer waste
- Integrated processes that reduce manual handling and logistics
- Clean, solvent-free coating technologies with minimal environmental impact
Whether through a full PST Line or a customized modular configuration, Tapematic enables customers to align surface finishing processes with sustainability objectives while enhancing product quality.
The versatility and cost-efficiency of Tapematic’s modular systems have made them attractive to leading manufacturers in the global cosmetic packaging industry. One recent installation involved a modular line composed of loading/unloading, cleaning and pretreatment, primer application, and UV topcoat modules. This streamlined setup was chosen for its space efficiency, low energy demand, and ability to deliver premium finishes at scale.
Capable of operating in high-volume environments, the system supports production on multiple shifts while offering process consistency and minimal downtime—demonstrating the value of Tapematic’s modular approach in high-demand scenarios.
To help customers validate finishes and streamline the development of new packaging, Tapematic offers a sampling and prototyping service at its headquarters. Here, a complete PST Line is available for small-batch testing and pre-series production.
This service supports:
- Aesthetic and technical evaluations
- Color matching and surface testing
- Rapid turnaround for sample batches (e.g., 2,000–10,000 pieces)
- Risk reduction before scaling to full production
By enabling real-world testing of coatings and finishes, Tapematic empowers suppliers and brand owners to make data-driven decisions, accelerate product launches, and ensure that packaging performs as expected.
Tapematic’s modular philosophy is rooted in the ability to customize each system to the exact needs of the client. Whether a customer requires a complete inline solution or individual modules tailored to specific operations, the technology adapts to different workflows, production volumes, and component types.
This flexibility provides several competitive advantages:
- Easy adaptation to new product lines
- Quick changeovers between formats and finishes
- Capacity to integrate additional modules as business grows
- Freedom to configure the system for standalone or integrated use
This level of customization allows brands to differentiate through design, finish quality, and manufacturing efficiency—all supported by Tapematic’s engineering expertise.
Tapematic’s modular coating systems are gaining traction not only in traditional markets but also in emerging economies, where manufacturers seek cost-effective and space-efficient technologies. With the PST Line C and standalone modular coating lines, Tapematic offers solutions that are both scalable and accessible.
These systems are particularly well-suited for:
- Local production hubs serving fast-moving consumer goods
- Brands entering new regions with smaller product lines
- Suppliers expanding capacity without overhauling their infrastructure
By making high-end coating technology more accessible, Tapematic is opening the door to new business opportunities and helping manufacturers of all sizes compete on a global scale.
PST Line II: the foundation of high-performance inline systems
At the core of Tapematic’s offering is the PST Line II, a modular inline system designed for UV coating and vacuum metallization of three-dimensional plastic components. Built for high throughput and surface precision, the PST Line II supports full integration of cleaning and pretreatment, primer application, UV basecoat, vacuum metallization, and UV topcoat curing.
This platform has become a benchmark in cosmetic packaging, offering:
- Inline automation with minimal manual handling
- High-speed processing of complex shapes
- Scalable configuration to meet changing production needs
- Exceptional surface quality and coating durability
The PST Line II allows manufacturers to achieve consistent, high-gloss finishes with lower operational costs and improved sustainability.
PST Line C: compact, cost-effective and highly capable
Following the success of the PST Line II, Tapematic developed the PST Line C—an inline system designed to provide the same high-end coating and metallization capabilities in a compact, non-modular format.
Ideal for cosmetic packaging manufacturers looking to internalize decoration processes, the PST Line C delivers:
- Up to 14,000 pieces/hour for UV coating
- Up to 7,000 pieces/hour for metallization
- Significant space savings (less than 50 m² required)
- Reduced energy usage (20 kW vs. traditional 100 kW systems)
- Minimal lacquer waste thanks to reduced overspray
Despite its smaller footprint, the PST Line C maintains the same level of finish quality and process efficiency, making it an attractive entry-level or expansion solution for both established brands and emerging markets.
Modular coating lines: customized efficiency and aesthetic performance
Beyond the PST Line II and PST Line C, Tapematic is also seeing increasing interest in modular systems composed solely of UV coating units. These lines, configurable to include loading/unloading, pretreatment, primer application, and topcoat curing, are gaining traction among manufacturers seeking flexibility, efficiency, and low energy consumption.
Benefits of Tapematic’s modular coating systems include:
- Tailored configuration based on specific product needs
- Lower lacquer consumption due to efficient spray technology
- Elevated surface quality suitable for premium packaging
- Reduced VOC emissions and overspray
- Compact layout with high productivity per square meter
These systems enable manufacturers to scale production without overspending on infrastructure, while achieving a low cost-per-piece and reduced environmental footprint.
Supporting sustainable manufacturing goals
Sustainability is increasingly critical in the cosmetic industry, where both brands and suppliers are under pressure to reduce emissions, cut energy use, and eliminate waste. Tapematic’s modular systems address these goals through:
- Low energy consumption during UV curing
- Reduced overspray and lacquer waste
- Integrated processes that reduce manual handling and logistics
- Clean, solvent-free coating technologies with minimal environmental impact
Whether through a full PST Line or a customized modular configuration, Tapematic enables customers to align surface finishing processes with sustainability objectives while enhancing product quality.
A strategic choice for global leaders
The versatility and cost-efficiency of Tapematic’s modular systems have made them attractive to leading manufacturers in the global cosmetic packaging industry. One recent installation involved a modular line composed of loading/unloading, cleaning and pretreatment, primer application, and UV topcoat modules. This streamlined setup was chosen for its space efficiency, low energy demand, and ability to deliver premium finishes at scale.
Capable of operating in high-volume environments, the system supports production on multiple shifts while offering process consistency and minimal downtime—demonstrating the value of Tapematic’s modular approach in high-demand scenarios.
Prototyping and sampling services to support product development
To help customers validate finishes and streamline the development of new packaging, Tapematic offers a sampling and prototyping service at its headquarters. Here, a complete PST Line is available for small-batch testing and pre-series production.
This service supports:
- Aesthetic and technical evaluations
- Color matching and surface testing
- Rapid turnaround for sample batches (e.g., 2,000–10,000 pieces)
- Risk reduction before scaling to full production
By enabling real-world testing of coatings and finishes, Tapematic empowers suppliers and brand owners to make data-driven decisions, accelerate product launches, and ensure that packaging performs as expected.
Enabling customization for competitive differentiation
Tapematic’s modular philosophy is rooted in the ability to customize each system to the exact needs of the client. Whether a customer requires a complete inline solution or individual modules tailored to specific operations, the technology adapts to different workflows, production volumes, and component types.
This flexibility provides several competitive advantages:
- Easy adaptation to new product lines
- Quick changeovers between formats and finishes
- Capacity to integrate additional modules as business grows
- Freedom to configure the system for standalone or integrated use
This level of customization allows brands to differentiate through design, finish quality, and manufacturing efficiency—all supported by Tapematic’s engineering expertise.
Expanding into new markets with compact innovation
Tapematic’s modular coating systems are gaining traction not only in traditional markets but also in emerging economies, where manufacturers seek cost-effective and space-efficient technologies. With the PST Line C and standalone modular coating lines, Tapematic offers solutions that are both scalable and accessible.
These systems are particularly well-suited for:
- Local production hubs serving fast-moving consumer goods
- Brands entering new regions with smaller product lines
- Suppliers expanding capacity without overhauling their infrastructure
By making high-end coating technology more accessible, Tapematic is opening the door to new business opportunities and helping manufacturers of all sizes compete on a global scale.