The world of cosmetic packaging is rapidly evolving. As brands demand faster turnaround times, enhanced customization, and reduced environmental impact, packaging manufacturers must turn to advanced, scalable solutions. Tapematic, a pioneer in industrial machinery for coating and decoration, offers state-of-the-art modular systems that redefine production efficiency and design potential. Among its most notable innovations are the PST Line II and PST Line C—fully automated systems designed to handle high-speed, high-precision decoration for cosmetic components of all shapes and sizes.

PST Line II: performance and flexibility in one seamless system

At the core of Tapematic’s offering is the PST Line II, a high-performance, modular inline system for UV coating and metallization. This solution is the company’s flagship model and a benchmark in the industry for its ability to manage complex decoration processes entirely in line. Each component—from cleaning and pre-treatment to UV base coating, sputtering, and top coating—is integrated into a continuous, automated workflow. This reduces handling, boosts output, and enhances quality consistency across the production line.
What sets the PST Line II apart is its adaptability. Its modular architecture allows each client to configure a line based on production needs, packaging formats, and volume requirements. Whether the target is small batch prototyping or full-scale manufacturing, the system supports fast setup, recipe storage, and easy format switching—key advantages in today’s dynamic cosmetic market.

PST Line C: compact solution with full functionality

For companies seeking a more compact footprint without compromising on performance, Tapematic’s PST Line C delivers a powerful alternative. Unlike the PST Line II, which is modular, the PST Line C is a single-unit system that maintains the same operational stages and technical quality. It’s engineered to handle up to 7,800 units per hour, making it ideal for small to mid-size manufacturers or emerging markets where cost-effectiveness and floor space are priorities.
The PST Line C is particularly suited for processing items like mascara components, caps, lids, and bottles. Thanks to Tapematic’s proprietary spray system, UV coating consumption is reduced by two-thirds compared to traditional methods. This contributes to significant savings in material costs and supports sustainable production by minimizing VOC emissions and overspray waste.

The modular advantage: scalable, customizable, efficient

Modularity in decoration systems offers more than just configuration flexibility—it brings scalability, process control, and future-proofing. With Tapematic’s approach, clients can start with a core setup and gradually expand their line with additional modules as production grows or new decoration techniques are required. Each module is built for seamless integration, allowing for upgrades without the need for a complete overhaul.
Customization extends to every detail. Lines can be tailored based on layout, workflow, and product type. This ensures optimal compatibility with upstream and downstream processes, including loading systems, robotic arms, or packaging machinery. Tapematic also offers support in programming and storing different product parameters, enabling instant format changes that reduce downtime and increase throughput.

IDM II: advanced inline decoration with hot stamping and laser

Beyond coating and metallization, Tapematic offers a complete solution for inline product customization with its IDM II system. This automated line includes modules for hot stamping, laser decoration, and UV protective coating. All processes take place in a single inline system, ensuring speed, accuracy, and consistent aesthetic quality.
One of the standout features of the IDM II is its capability for variable data decoration using inline laser technology. This enables the personalization of each individual component without interrupting the flow. Whether for batch numbers, logos, QR codes or special patterns, the decoration is applied in real time with micron-level precision. When paired with UV varnish and hot stamping, the result is a high-end look and feel that elevates any cosmetic packaging line.
The inline design of the IDM II eliminates the need for multiple machines or manual transfers between processes. This not only reduces labor and space requirements but also minimizes contamination risks—a crucial factor in beauty and personal care manufacturing.

Sustainability and ROI: key drivers of modular technology
Tapematic’s modular systems are designed with sustainability in mind. By optimizing paint usage, lowering energy consumption, and reducing material waste, these solutions help manufacturers meet stricter environmental regulations while also improving their return on investment.
For example, energy usage in Tapematic systems is significantly lower than traditional decoration lines. Whereas a conventional system might require up to 200 kW, a Tapematic line typically operates at 60–70 kW. This translates into considerable savings over time, both in energy bills and carbon footprint. Similarly, the ability to avoid over-spraying reduces waste and cuts the need for costly air extraction systems.
Furthermore, Tapematic lines offer measurable advantages in speed-to-market and error reduction. With everything controlled in-line and by a single operator, there’s less room for quality variance or production delays. This supports higher output, tighter schedules, and a faster ROI—even for brands requiring high levels of customization.

One partner, endless possibilities

From technical development to final implementation, Tapematic works closely with clients to deliver solutions that meet their exact needs. Each system is assembled and tested at the company’s headquarters in Ornago, Italy, where demonstration units like the PST Line and IDM II are available for trials, testing and prototyping. This hands-on approach ensures that every customer can validate their processes before scaling up, reducing risk and boosting confidence in long-term performance.
Tapematic’s experience in industrial decoration spans over five decades, and today, the company continues to lead innovation in high-precision coating and personalization. Its modular technology represents not only an investment in production efficiency, but a strategic asset for any cosmetic brand aiming to differentiate its products through design, quality and sustainability.