The evolution of in-line metallization has reached a new milestone with the introduction of the Tapematic S8+4, a dual sputtering module designed to elevate the standards of decorative and functional coatings. As industries seek higher quality, faster workflows and more sustainable production methods, the S8+4 emerges as a transformative solution that brings innovation directly inside the production line.
Rather than relying on disconnected steps or multi machine setups, this new module redefines what modern metallization can achieve when combined with advanced automation, modular engineering and a production philosophy that prioritizes reliability, flexibility and minimal waste.

The role of the PST Line II in next generation surface finishing

At the foundation of Tapematic’s approach is the PST Line II, an automated and modular in-line system engineered to deliver continuous, stable and high quality results. The PST Line II integrates processes such as cleaning, pre treatment, UV coating, sputtering metallization and curing into a single uninterrupted flow.
Every station works in perfect alignment, reducing the need for manual handling and ensuring that each part reaches the following step in optimal condition. The use of standard trays throughout the entire workflow helps maintain precision, reduce cycle times and avoid inconsistencies that often arise from manual repositioning.
This environment provides the ideal framework for the S8+4, allowing the new module to operate at its full potential while benefiting from the synergy of the entire line.

What makes the S8+4 a breakthrough in sputtering technology

The S8+4 introduces a substantial leap forward in dual sputtering technology. At its core are two fully independent sputtering cathodes capable of depositing different metal layers in a single continuous cycle. This dual process architecture creates a broad range of benefits that redefine industrial metallization:

• enhanced decorative effects
• functional coatings with technical properties
• faster in-line cycles
• reduced material use
• improved production stability

Unlike traditional systems limited to a single material deposition per cycle, the S8+4 can produce multi layer results without additional modules or transfers. This dramatically expands what manufacturers can achieve within a single workflow.

Decorative potential without limitations

For markets where aesthetics play a key role—such as cosmetics, beverage and premium packaging—the S8+4 represents a new creative frontier. The ability to combine different metals within one process opens the door to:

• multi tone finishes
• metallic gradients
• mirror like coatings
• transparent and reflective contrasts
• highly uniform decorative layers

Even complex shapes and three dimensional components can be coated with exceptional consistency thanks to the module’s precise handling and advanced process control.
The S8+4 brings design freedom from concept to mass production, enabling manufacturers to maintain premium aesthetics without sacrificing speed or efficiency.

Functional coatings for performance driven industries

The S8+4 is not limited to visual enhancement. Its architecture allows manufacturers to deposit films with distinct functional properties, making it especially relevant for industries such as automotive, pharmaceutical, food and other technical sectors.
The dual cathode configuration supports:

• coatings with mechanical resistance
• layers with conductive properties
• metallization of substrates that require increased durability
• hybrid films that combine decorative and functional purposes

This dual capability boosts performance while reducing the need for secondary treatments or external processes.

Modular integration for scalable production

The S8+4 can be incorporated directly into the PST Line II, where it becomes part of a larger automated ecosystem. However, it can also operate as a stand alone module, making it suitable for facilities that want to integrate advanced metallization into existing workflows, even if those workflows involve coating systems from different brands.
This flexibility ensures that the S8+4 adapts to diverse production requirements:

• large volume manufacturers can expand their automated lines
• smaller facilities can enhance their capabilities with a compact but powerful unit
• companies can scale over time by adding modules as needed

Designed with modularity in mind, the S8+4 aligns with both high growth manufacturing and stable long term production environments.

High speed throughput with exceptional process stability

One of the defining strengths of the S8+4 is its ability to deliver very high throughput while maintaining stable and predictable quality. Its engineered efficiency allows the module to process more than ten thousand parts per hour in optimal configurations, ensuring that speed never compromises consistency.
This level of productivity is achieved through:

• intelligent process control
• optimised vacuum management
• advanced handling automation
• minimal manual intervention
• consistent tray based loading

The result is a metallization process that remains uniform across large volumes, enabling manufacturers to meet demanding timelines with confidence.

Sustainability built into every phase of the process

Modern production requires more than performance: it demands responsible resource use, energy efficiency and reduced waste. The S8+4 was designed with these priorities in mind, combining sustainability with industrial strength results.
Key sustainability advantages include:

• optimised power distribution
• reduced material consumption
• energy efficient sputtering behaviour
• UV coating compatibility
• fewer rejected parts due to stable processing

By integrating environmental considerations into the design, the S8+4 supports manufacturers that aim to reduce their ecological footprint while still producing premium decorative or functional coatings.

Automation and Industry 5.0 alignment

The S8+4 reflects the principles of Industry 5.0, where automation, robotics and human expertise work together to create a safer, more efficient and more controlled production environment.
Automation within the S8+4 reduces repetitive manual tasks, helping operators focus on system oversight, quality monitoring and optimization. Intelligent controls enable the module to adapt to production needs with precision, while predictive logic assists in maintaining continuity and reducing downtime.
By connecting metallization with digital intelligence, the S8+4 contributes to an operational model based on collaboration between human insight and advanced technology.

A new benchmark for in-line metallization

The S8+4 is more than a metallization module: it is a comprehensive in-line solution that reshapes how manufacturers approach 3D metallization, dual sputtering, and high quality packaging decoration. Its combination of performance, flexibility and sustainability sets a new standard for both decorative and technical applications.
With its ability to integrate seamlessly into the PST Line II or operate independently, the S8+4 offers manufacturers a powerful pathway to future ready production. From creative effects to durable functional layers, the module delivers capabilities that support a wide range of industries while maintaining the highest expectations for precision and efficiency.
By introducing a new way to design and execute metallization, the S8+4 carries in-line surface finishing into its next generation, offering a strategic advantage for any company seeking excellence in packaging decoration and industrial coatings.