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Innovations in 3D metal coating for customized cosmetic packaging
Discover how Tapematic is transforming cosmetic packaging with 3D metal coating and cutting-edge automation technologies.
Tapematic has established itself as a global leader in the field of three-dimensional sputtering and coating. With decades of experience and a strong commitment to technological innovation, the company offers high-performance solutions for several sectors, including cosmetics, automotive, pharmaceutical, and beverage. In the cosmetic industry, Tapematic’s expertise translates into visually stunning, customizable packaging that meets both functional and aesthetic requirements.
At the core of Tapematic’s industrial offering is the PST Line II, the company’s most advanced and widely adopted coating platform. This modular, high-throughput system was specifically developed to perform complex decoration processes on three-dimensional plastic items, making it ideal for cosmetic packaging.
The PST Line II combines UV coating and vacuum metallization in a fully automated cycle. Its modular nature allows brands and manufacturers to scale the system based on production volume, ensuring both flexibility and operational efficiency.
Before entering the coating cycle, every item is cleaned and pretreated in a dedicated module integrated within the PST Line II. This step is crucial to remove contaminants such as dust, no residual from injection process or static charges that can compromise the final finish.
Unlike traditional production environments that rely on clean rooms, Tapematic achieves optimal surface preparation with a highly efficient pretreatment process, eliminating the need for a cleanroom while maintaining excellent results in coating quality.
Tapematic’s technology enables the application of brilliant, durable metallic effects on packaging of virtually any shape. Whether for perfume bottles, caps, cream jars, or lotion pumps, the system ensures an even and premium finish with no visible imperfections—even on intricate geometries.
Cosmetic brands benefit from a broad range of aesthetic options: glossy or matte, mirror-like or satin, in a wide spectrum of colors. This degree of customization is key for delivering differentiated, brand-aligned designs to the market.
For companies seeking a smaller footprint and streamlined operations, Tapematic also offers the PST Line C. This unique, non-modular system delivers the same advanced coating capabilities as the PST Line II but in a more compact and budget-friendly format.
The PST Line C is not limited to cylindrical objects, instead it supports a wide array of shapes and performs the same high-quality sputtering and UV coating processes as the modular version.
Environmental considerations are central to Tapematic’s innovation strategy. All Tapematic coating lines are designed to minimize resource consumption, reduce waste, and lower energy usage.
UV coating technology plays a key role in this, as it requires less energy, no high-temperature ovens, and produces minimal VOC emissions. Combined with efficient material use and automation, Tapematic systems support eco-friendly manufacturing without sacrificing performance.
Every Tapematic system is built with a high level of automation, allowing for full process control with minimal human intervention. From part loading and cleaning to coating and unloading, each phase is seamlessly managed through digital systems.
This level of integration ensures consistency across production batches, reduces the risk of defects, and enhances productivity. Tapematic lines also feature traceability, predictive maintenance, and real-time monitoring in line with Industry 4.0 standards.
Tapematic goes beyond machinery manufacturing by offering full-service support to its customers. From the initial project briefing and design consultation to prototyping and post-installation service, the company ensures a smooth transition from concept to market.
Its in-house application lab allows clients to test and validate specific coating solutions before full-scale production, reducing development time and ensuring optimal results tailored to each brand’s needs.
While cosmetic packaging is a major focus, Tapematic also serves high-precision sectors such as automotive, pharmaceuticals, and beverages. The ability to apply uniform, reflective metallic coatings on functional components makes Tapematic’s technology suitable for parts that demand not only aesthetic appeal but also technical performance.
Whether for decorative trim, protective layers, or branding applications, the same sputtering technology can be adapted across industries while preserving the highest standards of quality.
Tapematic’s commitment to research and development ensures that its technology remains ahead of the curve. The company continually upgrades its systems with new features, enhanced controls, and better energy efficiency.
For cosmetic packaging brands looking to elevate their product design and production efficiency, Tapematic represents a trusted partner offering innovative, customizable, and sustainable coating solutions built for the future.
PST Line II: the heart of Tapematic's technology
At the core of Tapematic’s industrial offering is the PST Line II, the company’s most advanced and widely adopted coating platform. This modular, high-throughput system was specifically developed to perform complex decoration processes on three-dimensional plastic items, making it ideal for cosmetic packaging.
The PST Line II combines UV coating and vacuum metallization in a fully automated cycle. Its modular nature allows brands and manufacturers to scale the system based on production volume, ensuring both flexibility and operational efficiency.
Cleaning and pretreatment: essential for premium finishes
Before entering the coating cycle, every item is cleaned and pretreated in a dedicated module integrated within the PST Line II. This step is crucial to remove contaminants such as dust, no residual from injection process or static charges that can compromise the final finish.
Unlike traditional production environments that rely on clean rooms, Tapematic achieves optimal surface preparation with a highly efficient pretreatment process, eliminating the need for a cleanroom while maintaining excellent results in coating quality.
Maximum design freedom with 3D metal effects
Tapematic’s technology enables the application of brilliant, durable metallic effects on packaging of virtually any shape. Whether for perfume bottles, caps, cream jars, or lotion pumps, the system ensures an even and premium finish with no visible imperfections—even on intricate geometries.
Cosmetic brands benefit from a broad range of aesthetic options: glossy or matte, mirror-like or satin, in a wide spectrum of colors. This degree of customization is key for delivering differentiated, brand-aligned designs to the market.
PST Line C: compact and cost-efficient without compromise
For companies seeking a smaller footprint and streamlined operations, Tapematic also offers the PST Line C. This unique, non-modular system delivers the same advanced coating capabilities as the PST Line II but in a more compact and budget-friendly format.
The PST Line C is not limited to cylindrical objects, instead it supports a wide array of shapes and performs the same high-quality sputtering and UV coating processes as the modular version.
Sustainable solutions for modern manufacturing
Environmental considerations are central to Tapematic’s innovation strategy. All Tapematic coating lines are designed to minimize resource consumption, reduce waste, and lower energy usage.
UV coating technology plays a key role in this, as it requires less energy, no high-temperature ovens, and produces minimal VOC emissions. Combined with efficient material use and automation, Tapematic systems support eco-friendly manufacturing without sacrificing performance.
Advanced automation and full process control
Every Tapematic system is built with a high level of automation, allowing for full process control with minimal human intervention. From part loading and cleaning to coating and unloading, each phase is seamlessly managed through digital systems.
This level of integration ensures consistency across production batches, reduces the risk of defects, and enhances productivity. Tapematic lines also feature traceability, predictive maintenance, and real-time monitoring in line with Industry 4.0 standards.
Full-service support from concept to production
Tapematic goes beyond machinery manufacturing by offering full-service support to its customers. From the initial project briefing and design consultation to prototyping and post-installation service, the company ensures a smooth transition from concept to market.
Its in-house application lab allows clients to test and validate specific coating solutions before full-scale production, reducing development time and ensuring optimal results tailored to each brand’s needs.
Cross-sector expertise for precision industries
While cosmetic packaging is a major focus, Tapematic also serves high-precision sectors such as automotive, pharmaceuticals, and beverages. The ability to apply uniform, reflective metallic coatings on functional components makes Tapematic’s technology suitable for parts that demand not only aesthetic appeal but also technical performance.
Whether for decorative trim, protective layers, or branding applications, the same sputtering technology can be adapted across industries while preserving the highest standards of quality.
Continuous innovation for a competitive edge
Tapematic’s commitment to research and development ensures that its technology remains ahead of the curve. The company continually upgrades its systems with new features, enhanced controls, and better energy efficiency.
For cosmetic packaging brands looking to elevate their product design and production efficiency, Tapematic represents a trusted partner offering innovative, customizable, and sustainable coating solutions built for the future.