Select your favourite machine
Inline 3D sputtering for pharmaceutical containers: precision and productivity
Tapematic’s inline 3D sputtering boosts pharmaceutical container production with high precision, automation, and contamination-free results.
In the pharmaceutical industry, container integrity and surface cleanliness are mission-critical. Tapematic, a global leader in high-performance coating and sputtering technologies, offers cutting-edge solutions for producing pharmaceutical containers that meet the strictest quality standards. With its PST Line II and PST Line C, Tapematic enables inline 3D sputtering of complex plastic components, combining exceptional precision, consistent productivity, and advanced automation.
At the core of Tapematic’s inline coating technology is the PST Line II, the company’s flagship modular system designed for high-throughput and flexible production. Engineered to coat three-dimensional components with metallic, the PST Line II is ideal for pharmaceutical applications where contamination control, repeatability, and surface quality are paramount.
The line integrates UV coating and vacuum sputtering in a fully automated environment. Its modular architecture allows customization based on production requirements, offering scalability while preserving optimal process control. Pharmaceutical manufacturers benefit from an end-to-end system capable of delivering defect-free results, even on intricate container geometries.
A critical step in pharmaceutical container preparation is the removal of surface impurities prior to coating. Tapematic’s PST Line II includes a dedicated module for inline cleaning and pretreatment. This ensures the removal of dust, static charge, and other micro-contaminants that could compromise coating adhesion or purity.
3D sputtering is not limited to visual enhancements.
Tapematic’s inline sputtering systems apply ultra-thin, uniform coatings with precise control over layer thickness and material composition. This allows manufacturers to tailor coatings to the specific needs of each drug product and container design.
Pharmaceutical companies seeking a space-saving option can benefit from Tapematic’s PST Line C. Unlike the PST Line II, the PST Line C is a non-modular, system that offers the same core features: inline UV coating, vacuum sputtering, and integrated pretreatment.
Despite its compact format, the PST Line C is capable of coating a wide range of pharmaceutical container shapes—not just cylindrical ones. Its footprint is smaller, but its productivity and quality remain aligned with the rigorous expectations of pharmaceutical production environments.
Inline 3D sputtering provides a major productivity advantage over traditional batch coating methods. Tapematic’s systems support continuous, automated processing of parts with minimal manual intervention, reducing downtime and increasing throughput.
For pharmaceutical container manufacturers, this translates into:
- Faster time-to-market for new packaging formats
- Reduced production cycle times
- Lower labor costs and fewer human errors
- Consistent quality across large production volumes
Inline automation also minimizes the risk of contamination during handling, which is particularly important for primary or secondary pharmaceutical packaging.
Sustainability is increasingly important in the pharmaceutical sector. Tapematic’s technologies help reduce the environmental footprint of container decoration and functionalization by:
- Using low-energy UV curing systems
- Minimizing material waste and overspray
- Eliminating solvent-based processes
- Operating with optimized energy consumption
This allows pharmaceutical manufacturers to maintain their environmental commitments while achieving uncompromising performance in packaging surface treatments.
Pharmaceutical containers often feature delicate parts—thin-walled vials, intricate dosing devices, or sterile packaging elements—that must be handled with care. Tapematic’s systems are built with robotic and conveyor systems that ensure smooth transport, precise positioning, and non-contact handling where necessary.
The result is a minimized risk of mechanical damage, scratches, or deformation throughout the entire inline process.
Whether a company operates regional production sites or global supply chains, Tapematic offers scalable solutions to support their growth. Thanks to the modularity of the PST Line II and the compact efficiency of the PST Line C, Tapematic can meet diverse manufacturing needs—from pilot lines to full-scale production.
All machines are designed, manufactured, and supported directly by Tapematic, ensuring complete control over quality, service, and technological evolution.
Tapematic’s leadership in 3D coating and sputtering stems from its commitment to precision engineering and client-oriented service. The company doesn’t just build machines—it supports manufacturers throughout the project lifecycle: from application testing and process development to commissioning and after-sales assistance.
Its pharmaceutical customers benefit from:
- Decades of experience in critical applications
- Rapid implementation of customized solutions
- Ongoing innovation to stay ahead of industry demands
With inline 3D sputtering, Tapematic empowers the pharmaceutical packaging industry to achieve the highest levels of performance, compliance, and production efficiency.
PST Line II: the most advanced inline solution
At the core of Tapematic’s inline coating technology is the PST Line II, the company’s flagship modular system designed for high-throughput and flexible production. Engineered to coat three-dimensional components with metallic, the PST Line II is ideal for pharmaceutical applications where contamination control, repeatability, and surface quality are paramount.
The line integrates UV coating and vacuum sputtering in a fully automated environment. Its modular architecture allows customization based on production requirements, offering scalability while preserving optimal process control. Pharmaceutical manufacturers benefit from an end-to-end system capable of delivering defect-free results, even on intricate container geometries.
Integrated cleaning and pretreatment module
A critical step in pharmaceutical container preparation is the removal of surface impurities prior to coating. Tapematic’s PST Line II includes a dedicated module for inline cleaning and pretreatment. This ensures the removal of dust, static charge, and other micro-contaminants that could compromise coating adhesion or purity.
Functional coatings for pharmaceutical performance
3D sputtering is not limited to visual enhancements.
Tapematic’s inline sputtering systems apply ultra-thin, uniform coatings with precise control over layer thickness and material composition. This allows manufacturers to tailor coatings to the specific needs of each drug product and container design.
PST Line C: compact solution with full capabilities
Pharmaceutical companies seeking a space-saving option can benefit from Tapematic’s PST Line C. Unlike the PST Line II, the PST Line C is a non-modular, system that offers the same core features: inline UV coating, vacuum sputtering, and integrated pretreatment.
Despite its compact format, the PST Line C is capable of coating a wide range of pharmaceutical container shapes—not just cylindrical ones. Its footprint is smaller, but its productivity and quality remain aligned with the rigorous expectations of pharmaceutical production environments.
Inline efficiency for large-scale and batch production
Inline 3D sputtering provides a major productivity advantage over traditional batch coating methods. Tapematic’s systems support continuous, automated processing of parts with minimal manual intervention, reducing downtime and increasing throughput.
For pharmaceutical container manufacturers, this translates into:
- Faster time-to-market for new packaging formats
- Reduced production cycle times
- Lower labor costs and fewer human errors
- Consistent quality across large production volumes
Inline automation also minimizes the risk of contamination during handling, which is particularly important for primary or secondary pharmaceutical packaging.
Eco-friendly sputtering for sustainable pharma
Sustainability is increasingly important in the pharmaceutical sector. Tapematic’s technologies help reduce the environmental footprint of container decoration and functionalization by:
- Using low-energy UV curing systems
- Minimizing material waste and overspray
- Eliminating solvent-based processes
- Operating with optimized energy consumption
This allows pharmaceutical manufacturers to maintain their environmental commitments while achieving uncompromising performance in packaging surface treatments.
Precision handling for delicate components
Pharmaceutical containers often feature delicate parts—thin-walled vials, intricate dosing devices, or sterile packaging elements—that must be handled with care. Tapematic’s systems are built with robotic and conveyor systems that ensure smooth transport, precise positioning, and non-contact handling where necessary.
The result is a minimized risk of mechanical damage, scratches, or deformation throughout the entire inline process.
Scalable solutions for global pharma manufacturers
Whether a company operates regional production sites or global supply chains, Tapematic offers scalable solutions to support their growth. Thanks to the modularity of the PST Line II and the compact efficiency of the PST Line C, Tapematic can meet diverse manufacturing needs—from pilot lines to full-scale production.
All machines are designed, manufactured, and supported directly by Tapematic, ensuring complete control over quality, service, and technological evolution.
A trusted partner for innovation and excellence
Tapematic’s leadership in 3D coating and sputtering stems from its commitment to precision engineering and client-oriented service. The company doesn’t just build machines—it supports manufacturers throughout the project lifecycle: from application testing and process development to commissioning and after-sales assistance.
Its pharmaceutical customers benefit from:
- Decades of experience in critical applications
- Rapid implementation of customized solutions
- Ongoing innovation to stay ahead of industry demands
With inline 3D sputtering, Tapematic empowers the pharmaceutical packaging industry to achieve the highest levels of performance, compliance, and production efficiency.