The evolution toward Industry 5.0 is reshaping how factories think about automation. Instead of focusing only on output and efficiency, the new paradigm places people at the centre of the production ecosystem. Human-centered automation supports operators with intelligent systems, intuitive interfaces and safer workplaces, combining digital intelligence with human creativity and decision-making.
In this context, Tapematic demonstrates how advanced technologies such as PST Line II, UV coating systems and the S8+4 in-line metallization module can enable truly smarter manufacturing. The goal is not to replace people, but to enhance their capabilities with reliable, flexible and sustainable production platforms.

PST Line II as a human-centered automation platform

At the heart of this approach is Tapematic PST Line II, a highly automated and modular in-line system for packaging decoration and 3D metallization. Designed as a complete process platform, PST Line II integrates surface preparation, UV coating, in-line metallization, curing and handling into one continuous flow.
For operators, this means working with a clear, structured process rather than a collection of separate machines. Recipe management, line status and key parameters are accessible through centralised controls, allowing teams to monitor and adjust the line without constant manual intervention. This is a concrete expression of Industry 5.0, where technology acts as a partner that simplifies complex tasks and reduces repetitive work.

Human-centered design for safer, more ergonomic workplaces

Human-centered automation starts with the physical layout of the line. PST Line II is engineered so that loading, supervision and maintenance activities are as ergonomic and safe as possible. Access points, guarding and service areas are designed to support technicians in their daily routines, reducing fatigue and the risk of errors.
By moving parts automatically along tray handling systems, the line limits direct contact with components during critical stages such as UV coating and sputtering metallization. This not only protects sensitive surfaces, but also allows operators to concentrate on higher-value activities like quality checks, process optimisation and changeover planning.

Smart data and process transparency in Industry 5.0

Another key pillar of Industry 5.0 is data-driven decision-making. Tapematic PST Line II is conceived as a connected platform, where sensors, controls and automation devices generate valuable process information. Parameters such as coating thickness, cycle times and 3D metallization conditions can be monitored and analysed to keep the process within narrow quality windows.
When the S8+4 module is integrated, the system offers detailed control over dual-independent cathodes, gas flows and power levels. This helps maintain consistent deposition of metallic layers, whether the goal is a high-gloss cosmetic finish or a functional coating for automotive or pharmaceutical components. With this level of transparency, engineers can fine-tune the line and anticipate potential issues before they affect production.

Dual-independent cathodes supporting smarter manufacturing decisions

The S8+4 in-line dual sputtering system exemplifies how advanced technology can support smarter manufacturing. Its two dual-independent cathodes can deposit distinct metal layers in a single continuous cycle, opening the door to new decorative and functional concepts.
From a human-centered perspective, this capability reduces the need for separate processes and complex logistics between different machines. Operators manage fewer setup steps, while the control system coordinates the sequence of 3D metallization operations. The result is a more intuitive workflow, where creative ideas from design and marketing can be translated into robust industrial processes within a single automated environment.

Modular design for flexible, operator-friendly plants

Flexibility is essential in Industry 5.0, where production must adapt to new products, shorter series and evolving customer expectations. The modular design of PST Line II makes it possible to configure and reconfigure the line according to real needs.
Manufacturers can add or rearrange modules for UV coating, in-line metallization, curing or inspection as portfolios change. For operators, this modularity means learning a consistent automation philosophy across different configurations, instead of having to adapt to completely different machines. This reduces training time and helps teams feel more confident when managing variations in production.

Sustainable manufacturing as a shared value

Human-centered factories also pay attention to environmental impact, since sustainability affects workers, communities and brands alike. Tapematic supports sustainable manufacturing through UV coating systems that help reduce waste and emissions, and through resource-efficient design in both PST Line II and S8+4.
Automation reduces scrap by enhancing process repeatability, while optimised vacuum management and power distribution cut unnecessary energy consumption during sputtering metallization. When operators can rely on stable processes and clear performance indicators, they can actively contribute to the continuous improvement of environmental performance, aligning production goals with corporate sustainability strategies.

Tray handling systems as the backbone of stability

A distinctive aspect of Tapematic PST Line solutions is the common tray concept used across the line. Components are mounted on standard trays and travel through cleaning, UV coating, 3D metallization and curing without frequent rehandling.
For operators, this translates into simpler setups and fewer opportunities for damage or misalignment. For process engineers, it provides a stable reference for optimisation and repeatability. Within an Industry 5.0 framework, these tray handling systems act as the backbone of a predictable, operator-friendly flow where automation supports quality at every step.

Balancing creativity and productivity in packaging decoration

Brand owners in cosmetic packaging, beverage and premium products demand eye-catching finishes, from mirror-like metallized surfaces to subtle gradient effects. With PST Line II and S8+4, designers can explore complex combinations of coatings and metallic layers, while production teams retain control over cycle times and capacity.
This balance between creativity and productivity is one of the promises of Industry 5.0: technology that enables new ideas without compromising on throughput or cost efficiency. Tapematic systems are built to deliver this combination, allowing manufacturers to launch differentiated products while respecting the constraints of industrial production.

Industry 5.0 in everyday operations

In practical terms, Industry 5.0 in action on a Tapematic PST Line II means operators working alongside advanced automation, instead of being replaced by it. Human expertise remains essential for defining process windows, validating new finishes and reacting to unexpected situations.
The line, in turn, provides the tools to carry out these tasks efficiently: clear status information, consistent UV coating and in-line metallization conditions, reliable tray handling systems and the powerful capabilities of S8+4 for 3D metallization. Together, these elements create a production environment where people and machines complement each other.
By combining human-centered automation, modular design, sustainable manufacturing and high-performance technologies, Tapematic offers a concrete pathway to smarter manufacturing. In this vision of Industry 5.0, factories are not only more productive, but also more flexible, more sustainable and more focused on the people who make innovation possible every day.