Inline decoration is transforming the way cosmetic packaging is designed and produced. With the increasing need for flexibility, sustainability and high-speed output, manufacturers are seeking solutions that optimize every stage of the production line without compromising on visual appeal. Tapematic, a leader in high-performance sputtering and coating technologies, responds to these market demands with advanced, modular systems capable of delivering exceptional results.

Starting from the PST Line II: a benchmark in inline decoration

Tapematic’s PST Line II is the core of the company's industrial offering. This fully automated, modular system has set a new standard in inline coating and metallization for cosmetic packaging. Designed to deliver maximum flexibility and top-tier aesthetic results, the PST Line II integrates UV coating and sputtering processes in one continuous line, removing the need for manual handling between steps. It supports both small and large production batches, enabling short lead times, consistent quality, and high efficiency for various types of packaging—such as mascara, caps, jars and bottles.
The in-line nature of the PST Line II eliminates downtime between processes and minimizes the risk of contamination. Every stage—loading, cleaning, pre-treatment, base coating, metallization, and top coating—is managed in sequence within the same machine footprint. This ensures precision and control across the entire surface finishing process, even at high production speeds.

A compact alternative: the advantages of PST Line C

For businesses looking for a compact yet powerful solution, the PST Line C offers the same functionalities as the PST Line II in a non-modular design. Ideal for facilities with space or budget constraints, the PST Line C supports high-speed UV coating and metallization with a smaller footprint and reduced investment. It is capable of processing up to 7800 pieces per hour.
Despite its compact size, the PST Line C maintains the same technological excellence found in the PST Line II. Its integrated conveyor chain system enables seamless movement through all operational modules, from loading and pre-treatment to UV base coating and final finishing. Thanks to Tapematic’s spray technology, the system reduces UV paint consumption by two-thirds compared to conventional spray lines, cutting both environmental impact and production costs.

IDM II: complete inline decoration with hot stamping and laser

In addition to coating and metallization, Tapematic offers the IDM II line, which takes inline decoration to the next level. This innovative system combines hot stamping, laser decoration, and UV varnish in a single automated line. Each module performs its function without interrupting the production flow, significantly boosting speed, accuracy and design consistency.
With IDM II, manufacturers can apply variable data decoration directly on the packaging surface using inline laser technology. This enables unparalleled levels of customization for logos, codes, patterns and visual effects—ideal for premium cosmetic products where design differentiation is key. Combined with hot stamping and UV coating, the result is a high-end, durable, and aesthetically striking finish that protects the product while enhancing brand perception.

Enhanced productivity and lower environmental impact

One of the major benefits of inline decoration systems like the PST and IDM lines is their ability to improve productivity while reducing environmental impact. These systems drastically lower energy consumption compared to traditional lines—requiring as little as 20 to 70 kW per hour versus the typical 100 to 200 kW. They also significantly cut down on VOC emissions thanks to reduced overspray and optimized material usage.
The reduced use of UV paint and the efficiency of inline systems not only contribute to sustainability goals but also increase overall return on investment. With lower running costs, fewer manual steps, and minimal material waste, Tapematic’s technology supports modern manufacturers in achieving both performance and eco-responsibility targets.

Customization at the core of every solution

Tapematic systems are designed with modularity in mind. This means each line can be configured to meet the specific workflow and output needs of the client. Whether a manufacturer requires a standalone unit or a complete inline system, the configuration can be tailored to accommodate different shapes, materials, and decorative requirements. The ability to store and quickly switch between multiple format settings allows for faster production cycles and greater responsiveness to changing market demands.
Customization also extends to the aesthetic possibilities. With Tapematic’s decoration modules, customers can apply different finishes, textures and designs, making every product line unique. This is especially valuable in the cosmetic sector, where packaging often plays a key role in consumer perception and brand identity.

Quality control and process reliability

Inline decoration systems are not only efficient but also highly reliable. Because the entire process takes place in a closed loop, the risk of human error is minimized. Each module is equipped with sensors and monitoring systems to ensure optimal performance and consistent output. With the in-line modular system, quality control can be performed at the end of each production stage. This allows for the immediate detection of defects and a significant reduction in waste, unlike traditional batch systems where checks can only be carried out at the end of the entire production process.
Manufacturers can also take advantage of Tapematic’s on-site demonstration systems to test the performance of different configurations. At the company’s headquarters in Ornago, Italy, a complete PST Line and IDM II line are available for customer demonstrations and sample production. This allows for real-time testing of packaging aesthetics, durability, and process integration before making a full investment.