Turning an innovative concept into a fully functional, scalable production process requires a blend of flexibility, speed and precision. In industries where packaging design, performance and customization are key—such as cosmetics, pharmaceuticals, beverages and automotive—this transition from prototype to full-scale production often poses a major challenge. Tapematic, a pioneer in inline coating and decoration technologies, has developed highly adaptive systems that allow manufacturers to go from initial testing to industrial output with minimal time and resource investment.

PST Line II: modularity that accelerates scalability

At the core of Tapematic’s approach is the PST Line II, a fully modular system designed to adapt to each client’s specific needs. Every production line can be configured by combining modules dedicated to surface cleaning and pretreatment, primer application, vacuum metallization and UV coating. This structure ensures that manufacturers can begin with a smaller, prototype-friendly configuration and scale progressively as production requirements grow.
This modularity is a strategic asset during the prototyping phase. Instead of committing immediately to a large-scale system, clients can test different coating materials, geometries and parameters on a streamlined setup. Once results are validated, additional modules can be integrated seamlessly, transforming the same equipment into a high-capacity production line. This step-by-step expansion avoids costly downtime and eliminates the need for redundant investments.

Shortening time-to-market through inline process integration

Traditional surface decoration often requires multiple machines, operators and logistical steps. Each stage—be it cleaning, coating or decoration—usually happens in separate workstations, often in different departments or even different facilities. Tapematic solves this inefficiency by designing inline systems that combine every phase in a single continuous workflow.
This integration reduces setup time between stages, eliminates handling errors, and maintains the integrity of the parts throughout the process. For packaging manufacturers, especially in the cosmetic industry, this means a faster route from design approval to industrial-scale output. With Tapematic’s inline architecture, once a prototype is approved, the same process flow can be scaled up without re-engineering the entire line.
This also contributes to a faster learning curve for operators and less training time, as they interact with a unified interface and consistent controls throughout the production journey.

Custom lines for unique products and workflows

One of Tapematic’s defining characteristics is the ability to customize each machine. The company doesn’t offer standard, one-size-fits-all solutions—instead, each line is developed in close collaboration with the client to reflect specific production goals, space constraints and technical requirements.
This is particularly valuable for manufacturers working with unusual shapes, variable formats or specialty materials. Whether the challenge involves cylindrical, asymmetric or complex geometry parts, Tapematic lines are engineered to handle a broad range of substrates while maintaining coating consistency and adhesion performance.
This custom-engineering approach means the same platform can evolve over time. A line initially designed for a limited range of products can be expanded or adapted to new packaging formats, new finishes or even new industries, without discarding existing infrastructure.

From trial batches to real-time production optimization

Tapematic systems are not only built for high performance but also for real-time process monitoring and optimization. Sensors and controls embedded in each module collect data on critical parameters such as coating thickness, curing speed, temperature and vacuum integrity. During the prototyping phase, this data is invaluable for refining recipes and achieving desired visual and functional properties.
Once in full production, the same data enables predictive maintenance, quality control and process stability. Manufacturers can continuously monitor yields, adjust variables as needed and ensure that each output matches the specifications approved during the prototype phase. This tight control loop helps minimize waste, improve consistency and increase the overall return on investment.

The compact versatility of PST Line C

For businesses that want to move quickly from prototype to production but operate in limited space or need a fixed-capacity line, Tapematic offers the PST Line C. While it delivers the same core functionalities as the PST Line II—including vacuum metallization and UV coating—it is a non-modular, fully integrated system with a smaller footprint and simplified layout.
The PST Line C is particularly well-suited for niche markets, pilot lines or regional production facilities. It offers an excellent balance between performance and investment, with fast changeover capabilities and user-friendly operation.

Supporting innovation across industries

Tapematic’s expertise in inline coating and decoration isn’t confined to a single sector. The flexibility of its systems makes them suitable for a wide range of applications—from cosmetic containers and caps to beverage closures, automotive trim parts and pharmaceutical components. This cross-industry knowledge allows the company to bring best practices from one domain to another, constantly refining its engineering and expanding the possibilities of what clients can achieve.
Because all design and manufacturing are performed in-house in Italy, Tapematic guarantees precision, quality and speed in the development of each system. Clients benefit from a single point of contact, rapid support and the assurance that their equipment has been built to meet the highest industrial standards.