From hot foil to UV varnish: advanced inline decoration with Tapematic
Discover how Tapematic combines hot foil stamping, laser and UV varnish in one inline process for superior cosmetic packaging.
Inline decoration has become an essential asset in the cosmetic packaging industry, where both visual appeal and functional performance are vital. Tapematic, a global leader in precision machinery for decoration and metallization, offers an advanced solution that integrates multiple processes into a compact and automated inline system. With its modular approach and focus on sustainability, customization and efficiency, Tapematic is transforming how cosmetic packaging is finished—adding brilliance, protection and value.

The power of integrated processes

At the heart of Tapematic’s innovation is its ability to combine different decoration techniques into a single, seamless inline system. The IDM II (In-line Decoration Module) exemplifies this by incorporating hot foil stamping, laser decoration and UV varnish coating. This unique combination allows for high-speed decoration with minimal manual handling, ensuring consistent results and reduced production times.
Hot foil stamping adds metallic and tactile effects that elevate the perceived value of cosmetic packaging. Whether applied to the top or the side of a product, it delivers precise, elegant results that enhance branding and shelf appeal. Laser decoration adds a further layer of refinement, allowing for variable data personalization such as serial numbers, logos or patterns—all performed inline without changing the product flow. Finally, UV varnish offers not just a glossy finish but also a protective layer that resists scratches, chemical damage and environmental wear.

The advantages of inline production

Integrating all these processes inline results in significant improvements in efficiency and quality. Unlike traditional multi-step decoration that requires moving parts between machines, inline systems streamline production, reduce errors and cut down on handling time. Tapematic’s inline decoration modules are fully automated and allow a single operator to control the entire process, contributing to better production management and reduced labor costs.
Thanks to Tapematic's modular approach, clients can create custom production lines based on their specific needs. For example, companies can start with a base configuration and later expand it with additional modules for UV base coat, metallization or top coating. This modularity provides futureproof flexibility and allows businesses to scale production based on evolving market demands.

High performance meets sustainability

Tapematic’s solutions are designed not only for performance but also for sustainability. The use of advanced spray systems allows a reduction in varnish consumption by up to two-thirds compared to traditional coating methods. Energy usage is also minimized through optimized curing systems and efficient component design, lowering operational costs and environmental impact.
Moreover, by integrating multiple processes in a single compact line, Tapematic systems occupy less space—less than 50 square meters for a complete setup—and consume significantly less energy compared to conventional setups. This efficiency translates into a faster return on investment and a lower carbon footprint, two factors increasingly important in today’s packaging industry.

Precision engineering for premium packaging

Tapematic’s strength lies in its long-standing expertise in designing industrial machinery tailored to the high standards of sectors like cosmetics, pharmaceuticals, automotive and beverages. Every detail of their systems is engineered for reliability, accuracy and low maintenance. For cosmetic packaging, where surface quality, brand consistency and fast turnaround are critical, Tapematic’s machines deliver top-tier results with unmatched repeatability.
The precision achieved in hot stamping and laser marking ensures sharp, consistent designs even on curved or complex surfaces. Combined with UV varnish, which enhances both durability and shine, the result is a premium-looking product that meets the expectations of global beauty brands and their consumers.

PST Line II and PST Line C: scalable flexibility

Tapematic’s PST Line II remains the core of its offering. This modular system is widely used for its advanced sputtering and UV coating capabilities, supporting high-volume, high-quality decoration for various types of packaging. It is a proven solution for companies seeking efficiency, scalability and uncompromised quality.
The PST Line C offers the same capabilities as the PST Line II but in a more compact and cost-effective format. It is ideal for businesses looking to internalize decoration processes without investing in large infrastructure. Despite its smaller footprint, it maintains all the features needed for flexible, high-performance inline production and is perfect for processing a variety of components such as caps, jars and small bottles—not limited to cylindrical items.

A future-ready solution for cosmetic brands

With markets demanding faster production cycles, higher levels of customization, and reduced environmental impact, inline decoration is a strategic tool for packaging manufacturers. Tapematic’s systems offer a forward-thinking answer by combining advanced technology with operational simplicity.
The IDM II enables customization at scale—supporting mass personalization without sacrificing throughput. Brands can easily test new designs, create limited editions or respond to market trends with agility. This level of control also ensures product integrity and consistent quality, even with frequent design changes.
By offering modular, scalable systems that integrate cutting-edge decoration technologies, Tapematic empowers its clients to stay competitive, efficient and sustainable. From hot foil stamping to UV varnish, everything is handled inline, reducing production times, minimizing waste and maximizing visual impact.
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