Flexible decoration modules for customized packaging lines
Discover how Tapematic’s flexible decoration modules enable customized packaging lines with maximum efficiency and outstanding surface quality.
In an industrial landscape where personalization, speed and sustainability are fundamental to competitiveness, packaging decoration must evolve beyond conventional standards. Tapematic, with decades of expertise in high-performance coating and metallization technologies, offers a modular approach that revolutionizes the way packaging lines are built and optimized. Through innovative and flexible decoration modules, the company enables full customization of each system, adapting it to the specific needs of cosmetic brands and manufacturers worldwide. From UV coating to laser decoration and hot stamping, Tapematic provides compact, efficient and scalable solutions for high-end packaging production.
The modular core: PST Line II and its scalable benefits
The PST Line II represents the cornerstone of Tapematic’s offering. This modular and inline system is designed to deliver advanced surface decoration through a combination of UV coating and metallization technologies. Each module in the line serves a distinct purpose—from cleaning and pre-treatment to primer coating, base coating, sputtering, and topcoat finishing—all integrated into a continuous, fully automated process. What makes the PST Line II particularly valuable is its flexibility: each line can be configured according to customer requirements and later expanded as production needs grow. The result is a scalable solution that ensures high output, minimized downtime, and reduced material waste.
Compact customization with PST Line C
For companies seeking an even more compact solution without compromising on performance, the PST Line C offers the same functional versatility as the PST Line II but in a simplified, non-modular format. This stand-alone system is ideal for small and medium-sized manufacturers or for facilities with limited space. It can process up 7800 pcs/hours. With features like chain-driven conveyors, single-operator management and rapid format changeovers, the PST Line C is a smart investment for those entering the market or looking to internalize decoration processes without large upfront costs.
A new dimension of decoration with IDM II
Customization doesn’t stop at coating and metallization. With the introduction of IDM II, Tapematic expands its offering to include integrated laser decoration, hot stamping in a single, seamless process. The IDM II is a fully modular line that empowers brands to create intricate, high-resolution designs and variable data decoration directly on the production line. Ideal for cosmetic packaging, the system supports wall and top-surface decorations and can handle a wide variety of shapes and substrates. As with all Tapematic solutions, the IDM II is built for high throughput, precision and minimal human intervention.
Automation and efficiency: fewer steps, higher consistency
One of the core strengths of Tapematic’s modular decoration systems is the integration of all processes into an inline workflow. This eliminates the need for manual transfers between machines, significantly reducing handling errors, contamination risks and cycle times. The result is a streamlined production line where quality control is easier to maintain and where fewer operators are required to supervise the process. Thanks to pre-set recipes and smart memory functions, each module can be calibrated quickly for different packaging formats, ensuring consistency and reliability across production batches.
Environmental and economic advantages
Tapematic’s focus on sustainability is evident in every detail of its modular lines. Compared to traditional decoration systems, Tapematic modules consume significantly less power and materials. The UV coating systems, for example, require up to three times less varnish than standard spray lines, while electrical consumption is often limited to just 60–70 kW/h. Additionally, the closed-loop nature of the process limits the emission of volatile organic compounds (VOCs), aligning production practices with the latest environmental standards. Economically, this means a lower cost per unit, a faster return on investment, and improved profitability for manufacturers.
Personalized solutions for global markets
Tapematic’s modular decoration systems are not off-the-shelf solutions—they are fully customizable, from configuration to layout, to match the unique requirements of each customer. Whether a brand needs a stand-alone decoration module for prototyping or a full production line with all processes integrated, Tapematic delivers systems that are tailored to workflow, packaging geometry and target volumes. This flexibility makes the machines highly attractive to international markets, including emerging regions where space, cost and energy consumption are critical considerations. With systems already operating successfully across Europe, Asia and the Americas, Tapematic continues to expand its global footprint, offering localized support and demonstration facilities.