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Flexibility, sustainability and customization: the pillars of Tapematic's surface finishing approach
Explore how Tapematic combines flexibility, sustainability, and customization in modular coating systems for advanced surface finishing.
In a market driven by rapid change, increasing demand for efficiency, and rising expectations around product personalization, manufacturers are seeking surface finishing solutions that are not only technologically advanced but also adaptable and sustainable. Tapematic, a pioneer in industrial machinery for UV coating and vacuum metallization, has embraced three key pillars to meet these evolving needs: flexibility, sustainability, and customization.
With decades of in-house engineering experience and a modular product philosophy, Tapematic supports industries such as cosmetics, pharmaceuticals, beverages, and automotive with smart, high-performing systems that deliver long-term value and process control.
Tapematic’s PST Line II is the cornerstone of its technological offering. This modular, inline system enables high-speed UV coating and sputtering on a wide range of three-dimensional components, especially in cosmetic packaging.
Built with a scalable architecture, PST Line II can include:
- Manual or robotic loading and unloading
- Inline cleaning and pretreatment
- UV primer and basecoat spraying
- Vacuum metallization
- UV topcoat and curing
This high-throughput line supports full process automation while offering the flexibility to configure modules based on the customer's space, productivity goals, and product types.
Supply chain volatility, shifting production strategies, and global distribution challenges have all underscored the importance of flexibility in industrial manufacturing. Tapematic addresses this need with modular systems that adapt to evolving customer demands and production volumes.
Flexibility means:
- Customizable configurations that fit new product lines or market expansions
- Quick changeovers and stored process recipes for short runs
- Adjustable throughput and layouts based on space constraints
In practice, Tapematic systems support manufacturers in maintaining continuity even during disruptions, helping to manage inventory levels, reduce lead times, and ensure delivery reliability.
In response to increasing pressures to streamline inventory, Tapematic designs its systems for in-house processing. By internalizing coating and metallization, manufacturers gain more control over scheduling and inventory, reducing reliance on external subcontractors and avoiding long lead times.
The modular nature of PST Line II and allows companies to scale operations up or down while maintaining consistency and process reliability. These solutions support flexible production models that align with just-in-time delivery, local sourcing strategies, and hybrid manufacturing workflows.
Tapematic’s commitment to sustainability is reflected in its “useless” production philosophy: using fewer resources more effectively. With rising energy and material costs, reducing consumption has become not just an environmental imperative but also a strategic business advantage.
Tapematic systems offer significant efficiency benefits:
- Up to three times less varnish consumption compared to traditional spray systems
- Energy usage between 60–70 kWh versus 200 kWh in conventional lines
- Significantly reduced overspray, minimizing waste
- UV curing technology with no solvent emissions
This efficient use of energy and materials leads to lower operational costs, better return on investment, and reduced environmental impact—without sacrificing finish quality or production speed.
Sustainability in industrial coating is not just about emissions or energy—it’s about achieving the desired finish using the least amount of resources. Tapematic’s UV coating technology is engineered for high transfer efficiency and fast curing, eliminating the need for high-temperature ovens or solvent recovery systems.
Additional sustainability benefits include:
- Reduced need for ventilation and filtering equipment
- Cleaner work environments
- Lower VOC emissions
- Long-lasting finishes that reduce rework or replacement
These features are critical for companies looking to meet internal ESG targets, comply with regulatory standards, and align with the values of eco-conscious brands and consumers.
Customization plays a central role in Tapematic’s value proposition. Every machine can be tailored to the customer’s unique production requirements, whether in terms of layout, functionality, or automation level.
This customization extends beyond the machinery:
- Modular layouts can be designed for specific facility dimensions
- Recipes and control systems are adapted to product formats
- Integration with existing MES or Industry 4.0 platforms is available
- Future upgrades or module additions can be planned in advance
By offering tailor-made solutions, Tapematic allows its customers to preserve manufacturing agility and create differentiated, high-value packaging that stands out in crowded markets.
To support even greater control over decoration, Tapematic offers IDM II, a system for inline digital marking and surface personalization. This technology allows the customization of each individual part directly within the production line.
Benefits include:
- Unique decoration of every piece without manual intervention
- Seamless integration with UV coating processes
- Quality control and error minimization through full automation
- Reduced supply chain complexity by merging decoration and finishing
This approach not only enhances visual appeal and product traceability but also empowers brands to explore limited-edition runs, regional variations, and serialized production without increasing costs or lead times.
To support product development and finish validation, Tapematic offers a sampling service at its headquarters. A complete PST Line installation is available for testing small production batches, running prototypes, or performing technical trials.
This service provides:
- Fast turnaround for 2,000–10,000 piece sample runs
- Real-time finish evaluations and color matching
- Iterative design refinement for optimal results
- Reduced risk during product launch planning
By allowing clients to fine-tune finishes before committing to full-scale production, this service enhances creativity while protecting margins and ensuring quality.
Tapematic’s strategic focus on flexibility, sustainability, and customization positions it as a future-ready partner for manufacturers navigating an increasingly dynamic market. Whether through the high-output PST Line II or the compact, cost-effective PST Line C, the company provides solutions that meet today’s challenges while anticipating tomorrow’s needs.
From reducing operational costs to supporting agile production and environmental goals, Tapematic’s systems represent a new standard in surface finishing—where performance, responsibility, and adaptability work together.
With decades of in-house engineering experience and a modular product philosophy, Tapematic supports industries such as cosmetics, pharmaceuticals, beverages, and automotive with smart, high-performing systems that deliver long-term value and process control.
PST Line II: the modular backbone of Tapematic technology
Tapematic’s PST Line II is the cornerstone of its technological offering. This modular, inline system enables high-speed UV coating and sputtering on a wide range of three-dimensional components, especially in cosmetic packaging.
Built with a scalable architecture, PST Line II can include:
- Manual or robotic loading and unloading
- Inline cleaning and pretreatment
- UV primer and basecoat spraying
- Vacuum metallization
- UV topcoat and curing
This high-throughput line supports full process automation while offering the flexibility to configure modules based on the customer's space, productivity goals, and product types.
Flexibility in a changing supply chain landscape
Supply chain volatility, shifting production strategies, and global distribution challenges have all underscored the importance of flexibility in industrial manufacturing. Tapematic addresses this need with modular systems that adapt to evolving customer demands and production volumes.
Flexibility means:
- Customizable configurations that fit new product lines or market expansions
- Quick changeovers and stored process recipes for short runs
- Adjustable throughput and layouts based on space constraints
In practice, Tapematic systems support manufacturers in maintaining continuity even during disruptions, helping to manage inventory levels, reduce lead times, and ensure delivery reliability.
Smart stock management through in-house processing
In response to increasing pressures to streamline inventory, Tapematic designs its systems for in-house processing. By internalizing coating and metallization, manufacturers gain more control over scheduling and inventory, reducing reliance on external subcontractors and avoiding long lead times.
The modular nature of PST Line II and allows companies to scale operations up or down while maintaining consistency and process reliability. These solutions support flexible production models that align with just-in-time delivery, local sourcing strategies, and hybrid manufacturing workflows.
Sustainable innovation: doing more with less
Tapematic’s commitment to sustainability is reflected in its “useless” production philosophy: using fewer resources more effectively. With rising energy and material costs, reducing consumption has become not just an environmental imperative but also a strategic business advantage.
Tapematic systems offer significant efficiency benefits:
- Up to three times less varnish consumption compared to traditional spray systems
- Energy usage between 60–70 kWh versus 200 kWh in conventional lines
- Significantly reduced overspray, minimizing waste
- UV curing technology with no solvent emissions
This efficient use of energy and materials leads to lower operational costs, better return on investment, and reduced environmental impact—without sacrificing finish quality or production speed.
Lower environmental impact with high-performance results
Sustainability in industrial coating is not just about emissions or energy—it’s about achieving the desired finish using the least amount of resources. Tapematic’s UV coating technology is engineered for high transfer efficiency and fast curing, eliminating the need for high-temperature ovens or solvent recovery systems.
Additional sustainability benefits include:
- Reduced need for ventilation and filtering equipment
- Cleaner work environments
- Lower VOC emissions
- Long-lasting finishes that reduce rework or replacement
These features are critical for companies looking to meet internal ESG targets, comply with regulatory standards, and align with the values of eco-conscious brands and consumers.
Customization as a competitive advantage
Customization plays a central role in Tapematic’s value proposition. Every machine can be tailored to the customer’s unique production requirements, whether in terms of layout, functionality, or automation level.
This customization extends beyond the machinery:
- Modular layouts can be designed for specific facility dimensions
- Recipes and control systems are adapted to product formats
- Integration with existing MES or Industry 4.0 platforms is available
- Future upgrades or module additions can be planned in advance
By offering tailor-made solutions, Tapematic allows its customers to preserve manufacturing agility and create differentiated, high-value packaging that stands out in crowded markets.
Personalization of individual components with IDM II
To support even greater control over decoration, Tapematic offers IDM II, a system for inline digital marking and surface personalization. This technology allows the customization of each individual part directly within the production line.
Benefits include:
- Unique decoration of every piece without manual intervention
- Seamless integration with UV coating processes
- Quality control and error minimization through full automation
- Reduced supply chain complexity by merging decoration and finishing
This approach not only enhances visual appeal and product traceability but also empowers brands to explore limited-edition runs, regional variations, and serialized production without increasing costs or lead times.
Accelerating innovation through sampling and prototyping
To support product development and finish validation, Tapematic offers a sampling service at its headquarters. A complete PST Line installation is available for testing small production batches, running prototypes, or performing technical trials.
This service provides:
- Fast turnaround for 2,000–10,000 piece sample runs
- Real-time finish evaluations and color matching
- Iterative design refinement for optimal results
- Reduced risk during product launch planning
By allowing clients to fine-tune finishes before committing to full-scale production, this service enhances creativity while protecting margins and ensuring quality.
A future-ready partner in surface finishing
Tapematic’s strategic focus on flexibility, sustainability, and customization positions it as a future-ready partner for manufacturers navigating an increasingly dynamic market. Whether through the high-output PST Line II or the compact, cost-effective PST Line C, the company provides solutions that meet today’s challenges while anticipating tomorrow’s needs.
From reducing operational costs to supporting agile production and environmental goals, Tapematic’s systems represent a new standard in surface finishing—where performance, responsibility, and adaptability work together.