Manufacturers in cosmetics, beverage, automotive and pharmaceutical sectors are under pressure to deliver packaging and components that stand out visually while meeting demanding technical requirements. Decorative effects must be precise, repeatable and compatible with fast industrial cycles. At the core of this challenge is customizable metallization, where surface finishes can be tailored without sacrificing throughput or consistency. Tapematic addresses this need through its PST Line II platform and the S8+4 dual sputtering module, combining automation, flexibility and premium surface quality.

PST Line II as a flexible platform for advanced metallization

The PST Line II is a modular, highly automated platform designed to manage the entire journey of a part through in-line coating and metallization systems. Components are loaded on standardized trays and transported through each process step with accuracy and repeatability. This architecture allows manufacturers to configure the line according to product geometry, target finish and required productivity.
By integrating cleaning, pretreatment, UV coating, curing and metallization into a continuous flow, PST Line II helps reduce handling and manual adjustments. The result is a stable, scalable foundation on which customizable metallization strategies can be built. New decorative requirements can be addressed by adding or reconfiguring modules while maintaining the same robust automation concept.

Dual sputtering for infinite decorative combinations

At the technological heart of Tapematic’s approach to customizable metallization is the S8+4 module, an in-line sputtering system featuring dual-independent cathodes. Each cathode can deposit a different metal layer within a single continuous cycle, enabling a wide range of chromatic and functional combinations on the same component.
This dual sputtering concept unlocks:

• contrasting metal tones on different areas of the part
• layered effects that play with light, depth and reflection
• combinations of decorative and functional coatings in one pass

Because both cathodes operate independently, process engineers can fine-tune parameters for each material without compromising speed. This makes S8+4 a powerful tool for brands seeking distinctive visual identities and high-end finishes that remain industrially viable.

From cosmetics to automotive: premium applications for customizable metallization

The demand for infinite decorative possibilities is particularly evident in cosmetic packaging, where aesthetics, brand differentiation and perceived quality are crucial. With the S8+4 integrated on the PST Line II, manufacturers can create glossy, satin or tinted metallized finishes, combine transparent and opaque areas and highlight complex shapes with uniform coverage.
Beyond cosmetics, customizable metallization is also essential in automotive and pharmaceutical contexts. In these sectors, surfaces often need to deliver both design value and performance. Thanks to the ability of S8+4 to handle conductive and mechanically resistant substrates, metallized layers can contribute to functional roles such as shielding, durability or protection, while still maintaining a premium appearance.
The flexibility of the module also extends to integration. S8+4 can be configured as part of a full PST Line II or installed as a stand-alone metallization unit, interfacing with existing coating lines. This adaptability allows manufacturers to enhance their decorative capabilities without redesigning the entire production plant.

Automation, repeatability and high-speed output

Creating complex finishes at industrial scale requires more than visual creativity. It demands automation, repeatability and process stability at high throughput. The combination of PST Line II and S8+4 is engineered to meet these criteria through:

• intelligent handling systems that minimize manual intervention
• precise control of sputtering parameters for each cathode
• optimized tray management for stable part positioning

Under optimal conditions, the S8+4 module can exceed 10,000 parts per hour, aligning customizable metallization with the realities of mass production. Consistent cycle times, controlled coating thickness and uniform appearance across batches help reduce waste and rework, supporting both cost efficiency and quality assurance.

Customization with a focus on sustainability

As decorative expectations rise, so does the importance of environmental responsibility. Tapematic lines use UV coating and resource-conscious design to support a more sustainable production model. Reduced material waste, optimized energy use and controlled emissions make customizable metallization compatible with modern sustainability targets.
The modular design of PST Line II and the efficient architecture of S8+4 allow manufacturers to adapt processes over time, introducing new coatings or metallization strategies without discarding existing infrastructure. This future-ready approach ensures that the pursuit of infinite decorative possibilities goes hand in hand with long-term efficiency and responsible manufacturing.
By combining advanced automation, dual sputtering technology and modular in-line design, Tapematic turns customizable metallization into a practical, scalable solution for premium industrial applications.