In high-precision industrial environments, surface quality is not just about visual appeal—it defines product performance, safety and brand reputation. For this reason, quality control in coating and decoration processes has evolved dramatically over the years. Tapematic, an Italian leader in vacuum metallization and inline decoration systems, integrates advanced 3D vision technology into its production lines to meet the rigorous standards of industries such as cosmetics, pharmaceuticals, automotive and beverages.
PST Line II, the company’s flagship modular coating line, exemplifies this philosophy. Engineered for flexibility, scalability and performance, it incorporates optional modules for 3D inspection that ensure consistent, real-time monitoring of each decorated item. As production speeds increase and customization becomes standard, these systems are essential for maintaining quality without slowing down the process.

Why inline 3D quality control is essential

Traditional quality inspection methods often rely on manual sampling or 2D vision systems. While these approaches can catch surface-level imperfections, they frequently miss subtle inconsistencies that affect structural or optical performance—particularly on curved, textured or complex 3D geometries.
With Tapematic’s inline 3D vision systems, the entire surface of each component is analyzed during production. These systems use multiple cameras to build a real-time 3D map of the item, measuring parameters such as:

• Surface uniformity
• Thickness of coatings
• Position and sharpness of decorative features
• Presence of micro-defects like bubbles, scratches or dust inclusions

The system then compares this data with reference models to detect deviations beyond predefined tolerances. This ensures only fully compliant items continue down the line, while defective units can be automatically rejected.

From decorative perfection to functional integrity

In sectors such as cosmetics and pharmaceuticals, visual consistency is a key indicator of quality. Brand image often relies on packaging that looks flawless across thousands of units. A slight defect can compromise perceived value.
In the automotive sector, the stakes are even higher. Coated parts like knobs, trim pieces or control interfaces must not only look premium but also meet specific standards for adhesion, durability and wear resistance. A surface imperfection could indicate underlying issues in the metallization or curing process.
Tapematic’s 3D vision modules provide this assurance in real time. By inspecting each component before it reaches the packaging stage, manufacturers can prevent defective parts from entering the market and avoid costly recalls or rework.

Seamless integration with the PST Line II

The PST Line II is built to be modular and scalable. This architecture makes it possible to integrate 3D vision inspection at any point in the process. For example:

• After the vacuum metallization module, to check for even metal distribution
• After UV coating, to detect surface haze or pooling
• Post-decoration, to verify the accuracy of laser or hot foil patterns

Each of these stages benefits from non-contact, high-speed inspection that doesn’t interfere with the production rate. Moreover, Tapematic's smart systems adjust inspection parameters based on part type, geometry or decoration style—without requiring mechanical reconfiguration.
This plug-and-play approach allows clients to tailor their quality control strategy to their production goals, whether they prioritize visual perfection, material performance or regulatory compliance.

Data-driven quality management

In addition to detecting defects, Tapematic’s 3D vision systems contribute to a broader strategy of quality assurance through data collection. The results of each scan are logged and made available through a centralized control system, enabling operators and managers to:

• Monitor yield trends over time
• Trace specific defects to a module or process step
• Adjust process parameters to eliminate recurring faults
• Demonstrate compliance with customer-specific standards

This creates a closed feedback loop where the coating and decoration process can continuously improve based on live production data. It also supports digital traceability, a growing requirement in industries like pharmaceuticals and automotive.

Raising global standards with Made in Italy technology

Tapematic’s investment in quality control technology reflects its broader commitment to excellence in every aspect of manufacturing. All systems are designed and built in-house in Italy, using premium components and a rigorous engineering process. This allows the company to meet or exceed the quality expectations of its international client base, while maintaining short lead times and responsive service.
By integrating 3D vision inspection into its coating lines, Tapematic offers not just decorative brilliance but manufacturing reliability. In a market where appearance, durability and compliance go hand in hand, this represents a powerful competitive advantage.