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BT Coating II - In-line UV Coating moduleThe Tapematic BT Coating II sets new standard for UV coating application. With its, increased capacity, lower varnish consumption, faster changeovers and a process free of operator variables, brings to a next level the efficiency in today’s markets such as Cosmetic packaging, food and beverage packaging, automotive and pharmaceutical.

BT Coating II - In-line UV Coating module

Substrate
Substrate material
ABS, PE, HDPE, PC, PS, PA, PET, PVC, SAN, PPA, PP, PMMA, POM, Glass, Metal
Substrate dimension
Ø 102 x 130 h mm (Custom dimension upon request)
Handling process
Loading
3 manual loading station and automated robot sorting system (optional)
Transport
Modular chain conveyor system
Reject
Reject identification (optional)
Quality check
3D vision system (optional)
Offloading
3 manual offloading station or automated discharge in multiple boxes (optional)
Clean room environment
Built in class 100 Hepa filter
Surface preparation
Surface cleaning
Air deioniser and dust removal station
Brush cleaning
Multiple controlled brush stations
Plasma treatment
Multiple robotized torches (optional)
Flame treatment
Multiple controlled burners
Coating process
Lacquer
High solid UV curable lacquers
Spray
High-performance spray coating system
Flash off
Controlled quartz infrared oven
Curing
Water cooled 3D UV lamps
Production
Cycle time
Up to 7800 pcs/hr
Yield
95%
Up-time
85%
Physical
Dimensions
5000 w x 10000 l x 2100 h mm (Depending on configuration)
Weight
6000 kg (Depending on configuration)
Utilities
Power
400V 3 phase 50/60 Hz 30 kW (Depending on configuration)
Air
6 bar 300 N l/min
Water
3 bar 40 lt./min, 16-18°C, deionized, <10 ?S
Exhaust
3000 m3/hr (Depending on configuration)
Environment
Working area
14 m x 8 m ceiling height minimum 3 m (Depending on configuration)
Temperature
18 - 24 °C
Relative Humidity
35 - 55% non condensing
Safety
CE
Complies with all current regulations
Patents
European patent granted
EP2500448B1, EP3015176B1, EP2692450B1
United States patent granted
US9487857
VIDEO
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Tapematic Head office
Tel
+39 039 6010145
Email
Address
Via Vimercate 42
20876 Ornago MB
Italy
Tapematic Head office
Tel
+39 039 6010145
Email
Address
Via Vimercate 42
20876 Ornago MB
Italy
Tapematic USA
Tel
+1 407 852 1901
Email
Address
6881 Kingspointe Parkway
Suite A-9
Orlando Florida 32819 USA
Tapematic UK
Tel
+44 1787 220266
Email
Address
Hangar 3 Lodge Farm
Nightingale Hall Road
Earls Colne Airfield
Colchester Essex CO6 2NR
TAPEMATIC CHINA
Tel
+852 9661 9777
Email
Address
Flat F.2/F, Block 1
Tung Chun Industrial Building
9-11 Cheung Wing road
Kwai Chung, New Territories, Hong Kong
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